ANDON Boards Digital

HMI DISPLAY FOR ANDON SYSTEM

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Specifications

  • Screen Size – 10″
  • Touch – Resistive or Capacitive (Depends on the application)
  • Long range Wi-Fi module
  • OS – Debian Linux
  • Boot up time – less than 20 seconds.
  • Built for 24 x 7 operation.

Project done for esteemed client of ours.

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ANDON Display with IOT technology.

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Large 12 Inch Seven Segments – Italic Font

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Introduction

Large 12 Inch displays are perfect for outdoor display solutions. And does have ultra long life thanks to OptoElectronics.LK cutting edge LED driving techniques.

Further more we have designed our seven segment modules with Italic Font, which is more attractive than traditional seven segments. Our seven segment displays will make your project very attractive and effective.

Product Features

  • Industrial wireless communications.- IP based
  • Wired communications – MODBUS and Custom Protocols.
  • Large 12 Inch display.
  • Visibility – 100 Meters
  • Maintenance free design.
  • 100-240VAC input

Note – Contact us to design your own customized ANDON system

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ANDON Caller Points with Data Logging- Wireless

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1. Block diagram of the ANDON System

ANDON_BUILD_3_5

2. Product features

  • Completely wireless solution.
    • Wireless frequency – 72Mhz (Frequency Hopping Technology)
    • Range – Over 3000m radius. Our wireless system easily penetrate buildings and concrete walls.
    • Wireless power – 20mW – 1W
  • LED 4 color tower light per each caller point.
  • Caller points are wirelessly linked with the ANDON logic controller.
  • ANDON logic controller is the main processor which control the whole system in real time. It will be install in a central location to receive all the inputs from caller points via wirelessly. And in the same time it will transmit appropriate data to display panels wirelessly in real time.
  • Maximum of 65 caller points can be add to the system.
  • Each caller point contain 4 buttons, which are
    • Maintenance
    • Quality
    • Material
    • Finished goods
    • (Custom buttons can be added)
  • Total of 5 display panels are provided and one of those is the master display panel. Which is installed in GM office to show all 4 departments’ traffic.

3. Functionality of the system in brief.

When the caller point buttons are triggered by production personals appropriate LED tower will light up and the appropriate department will be alert by displaying the caller point number and in the same time master display will also show the overall factory ANDON status by displaying the departments and the caller point numbers. And the whole process is wirelessly controlled except the 230VAC power wires.

4. Customized caller points.

Caller points could be customized according to the production floor needs. We could use Simple button interface to advanced touch panel interface. All will be wirelessly connected.

5. ANDON data logging.

Main controller device will log the data automatically and if it connected to a local network or Internet, it will upload the data periodically to a server computer.

6. Easy System Installation.

Our products can be install within minutes because of the wireless technology. Any electrician could install or relocated the devices without any electronic knowledge.

7. Durability, Warranty and Service Warranty

We manufacture our products to meet the industrial standards and for Sri Lankan weather conditions. We have tested many different products and systems in various factories for years, without break downs or either services. For every custom product of ours includes 1 year comprehensive warranty and life time service warranty.

Note – Contact us to design your own customized ANDON system.

ANDON Key In Module

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Introduction

This is a custom built device which is program to collect user input data via the USB number pad and then show all in two separate remote big screens. All are wirelessly connected. And for future reference all the collected data is saved inside the device in CSV file format.

Product Features

  • Industrial wireless communication.
  • Durable USB Number pad.
  • Dual color 7-segment display – 10 digit.
  • Maintenance free design.
  • Internal storage memory for data logging.
  • 230VAC input

Note – Contact us to design your own customized ANDON system.

ANDON Display Build 02

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1. What is an ANDON ?

An Andon is a visual control that indicates the status of a machine, manufacturing line or work process.

2. What is the importance of ANDON system?

Adons are an effective way to alert support personnel who must attend to several automated processes at a time or are not always located in close proximity to the work they oversee.

3. Product description

This is a custom built product for a leading tire manufacturing plant in Sri Lanka. The whole idea is to display the tire curing oven numbers in a large double side overhead SSD display. And the two data input devices are installed in two different locations and it operated by two production teams. And the whole system is intelligently interlinked via an industrial wireless system.

Note – Contact us to design your own customized ANDON system.

4. Product features

  • Large double side display
    • 4” pure green SSD display.
    • Six rows and each row can display 0 to 99.
    • Internal memory for power failures.
    • Industrial wireless network.
    • Intelligent microprocessor control.
    • 230VAC input.
  • Two data input devices
    • Each module has its own mini SSD display.
    • User replaceable USB number pad. (wireless or wired)
    • Internal memory for power failures.
    • Industrial wireless network.
    • Intelligent microprocessor control.
    • 230VAC input.
  • Wireless
    • This display system is a completely wireless system except the power cable. And we can guarantee the wireless connectivity all around the premises. Our wireless system does not use your organization wireless network or the internet connections. And also, it won’t interfere with your other networks. We use our own industrial independent network to communicate with the devices.

5. Installation and technical information’s.

Oven displays are numbered as system A, B, C & D. And the each system has three main components, which is as follows.
I. Data input – A1, B1, C1 & D1
II. Data delete – A2, B2, C2 & D2
III. Large double side display – A3, B3, C3 & D3

When you install the system please pay attention to the module numbers. As an example if you want to install system “A” please select A1, A2, & A3 modules. Each system communicate each other using 4 different frequency bands. Which is, System A – 470 MHz, System B – 472 MHz, System C – 474 MHz and System D – 476 MHz.

ANDON Display Block Diagram6. How to operate the system

  • Input Data (A1, B1, C1 or D1)

Type any two digit value to device A1 and hit Enter to save the typed number in to the device. You can repeat the process until all the 6 rows are filled. If you try to enter more than 6 values it will show you an Error message. As soon as you stop typing device will automatically transfer the data to other modules, which is A2 & A3.

  • Delete Data (A2, B2, C2 or D2)

If you entered data using the module A1 then you could see the same data set on module A2. If you wish to delete values in the rows please press appropriate row number using the number pad and now you’ll be able to see the pressed number on the Blue color 7-Segment screen (yellow arrow). Now please press the Del button and then Enter button. Appropriate row will set to zero and also same row will be set to zero automatically on the module A1.

  • Large double side display (A3, B3, C3 or D3)

Data on the input modules will be transmit to the large displays instantly.

7. Video demonstration

 

ANDON Display Build 01

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1. What is an ANDON ?

An Andon is a visual control that indicates the status of a machine, manufacturing line or work process.

2. What is the importance of ANDON system?

Adons are an effective way to alert support personnel who must attend to several automated processes at a time or are not always located in close proximity to the work they oversee.

3. Product description

This is a custom built product for a leading tire manufacturing plant in Sri Lanka. The whole idea is to display the tire curing oven numbers in a large double side overhead SSD display. And the two data input devices are installed in two different locations and it operated by two production teams. And the whole system is intelligently interlinked via an industrial wireless system.

Note – Contact us to design your own customized ANDON system.

4. Product features

  • Large double side display
    • 4” pure green SSD display.
    • Six rows and each row can display 0 to 99.
    • Internal memory for power failures.
    • Industrial wireless network.
    • Intelligent microprocessor control.
    • 230VAC input.
  • Two data input devices
    • Each module has its own mini SSD display.
    • User replaceable USB number pad. (wireless or wired)
    • Internal memory for power failures.
    • Industrial wireless network.
    • Intelligent microprocessor control.
    • 230VAC input.
  • Wireless
    • This display system is a completely wireless system except the power cable. And we can guarantee the wireless connectivity all around the premises. Our wireless system does not use your organization wireless network or the internet connections. And also, it won’t interfere with your other networks. We use our own industrial independent network to communicate with the devices.

5. Installation and technical information’s.

Oven displays are numbered as system A, B, C & D. And the each system has three main components, which is as follows.
I. Data input – A1, B1, C1 & D1
II. Data delete – A2, B2, C2 & D2
III. Large double side display – A3, B3, C3 & D3

When you install the system please pay attention to the module numbers. As an example if you want to install system “A” please select A1, A2, & A3 modules. Each system communicate each other using 4 different frequency bands. Which is, System A – 470 MHz, System B – 472 MHz, System C – 474 MHz and System D – 476 MHz.

ANDON Display Block Diagram6. How to operate the system

  • Input Data (A1, B1, C1 or D1)

Type any two digit value to device A1 and hit Enter to save the typed number in to the device. You can repeat the process until all the 6 rows are filled. If you try to enter more than 6 values it will show you an Error message. As soon as you stop typing device will automatically transfer the data to other modules, which is A2 & A3.

  • Delete Data (A2, B2, C2 or D2)

If you entered data using the module A1 then you could see the same data set on module A2. If you wish to delete values in the rows please press appropriate row number using the number pad and now you’ll be able to see the pressed number on the Blue color 7-Segment screen (yellow arrow). Now please press the Del button and then Enter button. Appropriate row will set to zero and also same row will be set to zero automatically on the module A1.

  • Large double side display (A3, B3, C3 or D3)

Data on the input modules will be transmit to the large displays instantly.

7. Video demonstration